How to Crimp Your Own Custom Ethernet Cables of Any Length

learninmypc

Posts: 9,679   +724
Have you ever needed a short Ethernet cable, but all the ones in your closet are six feet long? You could just wrap up the excess, but for a cleaner look, you can shorten the cable yourself. With the right materials, you can even make your own custom-length network cables.

By crimping your own Ethernet cables, you can make them in any length you want. Pre-made Ethernet cables only come in specific lengths, and you may need a size that isn’t available. Again, you can always go longer than you need to, but it’s mostly a waste. FULL ARTICLE
 
You can make your own Ethernet cable to achieve lengths that are more useful and save some money in the long run.

To get started, here's what you'll need:
  • Ethernet cable.
  • Crimping tool.
  • RJ45 modular connector.
  • Cable tester.
Below are instructions for crimping RJ-45 connectors to a cable.

1. Purchase your cable and your RJ-45 connectors. Most ethernet cable is sold on spools of varying lengths, so you might have to measure and cut the amount you need when you get home.
2. Strip 1 to 2 inches (2.5 to 5.1 cm) of the outer skin at the end of the cable wire by making a shallow cut in the skin with a utility knife. Run the knife around the cable, and the jacket should slide off easily. There will be 4 pairs of twisted wires exposed, each of them a different color or color combination.
Orange-white striped and solid orange
Green-white striped and solid green
Blue-white striped and solid blue
Brown-white striped and solid brown
3. Fold each pair of wires backwards to expose the core of the cable.
4. Cut off the core and discard.
5. Straighten the twisted wires using 2 pair of tweezers. Grasp a wire beneath a bend with 1 pair of tweezers, and use the other pair to gently straighten the bend. The straighter your wires, the easier your job will be.
6. Arrange the untwisted wires in a row, placing them into the position, running from right to left, in which they will go into the RJ-45 connector:
Orange with a white stripe
Orange
Green with a white stripe
Blue
Blue with a white strip
Green
Brown with a white stripe
Brown
7. Trim the untwisted wires to a suitable length by holding the RJ-45 connector next to the wires. The insulation on the cable should be just inside the bottom of the RJ-45 connector. The wires should be trimmed so that they line up evenly with the top of the RJ-45 connector.
Trim the wires in small increments, checking frequently to ensure a correct fit. It's better to cut the untwisted wires a few times than have to go back and start all over again because you trimmed off too much.
8. Insert the wires into the RJ-45 connector, making sure that they stay aligned and each color goes into its appropriate channel. Make sure that each wire goes all the way to the top of the RJ-45 connector. If you don't make these checks, you will find that your newly crimped RJ-45 connector is useless.
9. Use the crimping tool to crimp the RJ-45 connector to the cable by pressing the jacket and cable into the connector so that the wedge at the bottom of the connector is pressed into the jacket. Recrimp the cable once more to ensure proper connection.
10.Follow the instructions above to crimp an RJ-45 connector to the opposite end of the cable.;
 
You can make your own Ethernet cable to achieve lengths that are more useful and save some money in the long run.

To get started, here's what you'll need:
  • Ethernet cable.
  • Crimping tool.
  • RJ45 modular connector.
  • Cable tester.
Below are instructions for crimping RJ-45 connectors to a cable.

1. Purchase your cable and your RJ-45 connectors. Most ethernet cable is sold on spools of varying lengths, so you might have to measure and cut the amount you need when you get home.
2. Strip 1 to 2 inches (2.5 to 5.1 cm) of the outer skin at the end of the cable wire by making a shallow cut in the skin with a utility knife. Run the knife around the cable, and the jacket should slide off easily. There will be 4 pairs of twisted wires exposed, each of them a different color or color combination.
Orange-white striped and solid orange
Green-white striped and solid green
Blue-white striped and solid blue
Brown-white striped and solid brown
3. Fold each pair of wires backwards to expose the core of the cable.
4. Cut off the core and discard.
5. Straighten the twisted wires using 2 pair of tweezers. Grasp a wire beneath a bend with 1 pair of tweezers, and use the other pair to gently straighten the bend. The straighter your wires, the easier your job will be.
6. Arrange the untwisted wires in a row, placing them into the position, running from right to left, in which they will go into the RJ-45 connector:
Orange with a white stripe
Orange
Green with a white stripe
Blue
Blue with a white strip
Green
Brown with a white stripe
Brown
7. Trim the untwisted wires to a suitable length by holding the RJ-45 connector next to the wires. The insulation on the cable should be just inside the bottom of the RJ-45 connector. The wires should be trimmed so that they line up evenly with the top of the RJ-45 connector.
Trim the wires in small increments, checking frequently to ensure a correct fit. It's better to cut the untwisted wires a few times than have to go back and start all over again because you trimmed off too much.
8. Insert the wires into the RJ-45 connector, making sure that they stay aligned and each color goes into its appropriate channel. Make sure that each wire goes all the way to the top of the RJ-45 connector. If you don't make these checks, you will find that your newly crimped RJ-45 connector is useless.
9. Use the crimping tool to crimp the RJ-45 connector to the cable by pressing the jacket and cable into the connector so that the wedge at the bottom of the connector is pressed into the jacket. Recrimp the cable once more to ensure proper connection.
10.Follow the instructions above to crimp an RJ-45 connector to the opposite end of the cable.;
Where is the link??
 
BTW: The longest single run of ethernet MUST NOT EXCEED 100 meters
 
Back