12VHPWR is a toy connector. Form (cable management) over function (safety). Just look at the tiny thing. This should never run 600w without an active amp balancing mechanism or without any kind of failsafe.
Also, the thin wires as well as the dense area around the connectors does not help. This is not a PSU or cable problem. It's Nvidia. The GPU has no power management and can't tell if a pin is well over it's amp limit, it will continue to ask for full power from the PSU side and draw power through the cables and connnectors on the GPU and PSU side. And Nvidia ignored wire safety margins and cheaped out on shunt resistors (beginning with the 4090).
All six 12V wires of this standard come together in one single shunt resistor on the 5090, as Buildzoid showed. This was problematic with the 4090's 450w and is a
stupid engineering decision at 600w. The 5090 can't adjust power and won't stop running if things go north and they sometimes do. Your nose or your smoke detector will be the first line of defense if there is an imbalance in amps on the 12V connector pins.
The kind of mating force, the tiny AWG16 toy wires and the overall design of the connector is not meant for this kind of power draw. It's not the fault of the cables or PSU makers. Also, 12v-2x6 or original cables are not a fix for the underlying issues. This is a complete design fail from Nvidia. The design operates at the absolute limit with the 5090. Things can work or they won't but without any readout you can't tell if something is wrong (unless you are using the 5090 Astral with the pin readout - ASUS felt there was a problem, too).
This is unaceptable for 3000$ cards.
But Nvidia couldn't care less. Their revenue comes 90% from data center products and enterprise services. They won't recall or redesign this connector for their gaming products. Or even comment on or at least deny the melting incidents of the 5090.
If you want to read more about this issue and have lot's of time on your hand, I recommend this thread from A to Z (41 pages) to perceive the level of bullshit of the 12VHPWR standard:
https://www.techpowerup.com/forums/...again-melting-12v-high-pwr-connectors.332311/
BTW I am not a hater. I own a 4090. I am just observing the different issues with the 5090 (not only the occasional melting) and I am baffled how Nvidia lost it's way. It took them only 2-3 years to completely forget their root business (gaming) and shift all focus to data center (because of AI).