China's supply chain: Shenzhen wasn't built in a day

Jay Goldberg

Posts: 75   +1
Staff

The Financial Times recently published a deep look at how Apple built its supply chain in China. It is a deep dive into an important question, and its author Patrick McGee uncovers some amazing detail. Since we provided some color quotes towards the end, we have been getting asked a lot recently about how long it would take to unwind this supply chain -- both for China and for the US technology industry. The short answer is -- a long time.

The problem with this analysis is that there is no easy way to quantify the problem. We could look at global manufacturing output, of which China has 28.7% share to the US 16.8% share, or just share of consumer electronics which is even more lop-sided. But this is only part of the picture.

South China's electronics complex is built on human capital and intangibles as much as it is on plain, old-fashioned capital and money. This makes it harder for anyone else to replicate.

Much of China's current capabilities go beyond sheer output. One of the most fascinating aspects of the South China electronics complex is the degree to which it has gotten ingrained into total economy. The FT threw up an incredible statistic. They looked at ISO Certifications. ISO is an international standards body which certifies companies based on a detailed set of process qualifications and found that:

China's dominance can partly be quantified. In 2021, the number of organizations in the country that had been audited to confirm best practices in "quality management systems" — ISO certification 9001 — was 426,716, or roughly 42 per cent of the global total. For India the figure was 36,505; for the US, it was 25,561.

Financial Times: How China Tied its Fortunes to China

In parts of South China, ISO has become such a feature of major employers that local service companies adopt many of these practices with restaurants and night clubs seeking out ISO certification as well, presumably on the assumption that their patrons appreciate quality.

And this really gets to the heart of the matter, China's manufacturing capabilities are measured in intangibles and human capital as much as they are measured in hard statistics and plain, old-fashioned physical capital and money.

Editor's Note:
Guest author Jonathan Goldberg is the founder of D2D Advisory, a multi-functional consulting firm. Jonathan has developed growth strategies and alliances for companies in the mobile, networking, gaming, and software industries.

For companies like Apple this means scale -- the ability to manufacture a few hundred million iPhones a year to a high degree of reliability. For smaller companies, it means flexibility and fast turn around. We recently worked with a company looking to source a product from a US manufacturer. Mid way through planning they discovered they needed a specific tool for production, but the contract manufacturer had no experience with the device, which delayed production by months while they sought out a lease and, even harder to find. a team that knew how to use it.

By contrast, in Shenzhen there are a dozen firms that specialize in just that tool which they can have delivered to the factory floor tomorrow, along with a crew to run it. Industry clusters are a well-known phenomenon, but there are no clusters of the scale and depth to compare to Shenzhen today.

That being said, the train has left the station. US companies are doing everything they can to reduce and/or eliminate their reliance on China. We have heard rumors that Apple wants to move the majority of its production out of China within five years. We have no idea if this is true, but only Apple could even contemplate that kind of timeline. There is no ready alternative, and there probably never will be.

The future electronics supply chain is likely to fragment across a dozen countries like Mexico, Vietnam and Malaysia. And that fragmentation will add friction to the system and likely render it more vulnerable to periodic disruptions.

Nor is China standing still. The cost of labor has been growing in China for years on the back of rising incomes and unfavorable demographics. When Apple started producing in China, most Foxconn employees were seasonal, going and back forth to their rural homes during slack periods. Their children working at the plant today are more likely to be raised at least partially in the cities and want iPhones and iPads for themselves. As much as the recent trade disputes between China and the US have been the catalyst to start the process, it was almost certainly inevitable anyway.

Image credit: Robert Bye, CGTN

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Regardless of what people have to say about China, Shenzhen is an engineering and logistical masterpiece.

decentralizing the supply chain does have it's draw backs but I think it'll overall be a net positive. It could seriously cut down on e-waste by encouraging people to hold on to devices longer. I plan on moving to a google pixel so I can run GrapheneOS but there is nothing wrong with my current phone. I actually plan on throwing a new battery in my S21+ and gifting it to my mom.

I also see us stagnating with what our current idea of technology is. There hasn't been really any innovation in phones or laptops for what feels like a decade and display tech is about to peak. OLED and MicroLED are essentially the end-all be all of display tech so our ideas of what new tech constantly needs to become more exotic.

I would are that the need for a centralized world technology manufacturing center is about at an end. We only need cheap stuff when we're buying it constantly. I'd frankly like to buy higher quality products less often.
 
"China's dominance can partly be quantified. In 2021, the number of organizations in the country that had been audited to confirm best practices in "quality management systems" — ISO certification 9001 — was 426,716, or roughly 42 per cent of the global total. For India the figure was 36,505; for the US, it was 25,561."

The question is how reliable is this certification in relation to non-dictatorial countries? I assume there are no independent authorities from other countries verifying this standard.

Aand... if this is true why so many low quality, dangerous, practically disposable electronic products are produced in China?
 
“ unfavorable demographics” is one way to look at the coming retirement of 300 million workers with no young population coming up to support them, let alone growth……

There is a reason that china is Turing into a facist state.
 
This is a known problem. Companies worldwide have poured so much resources into China to develop it into a manufacturing powerhouse. So to try and reduce their reliance on it, is already proving to be a challenge, not to mentioned pulling entire operation out of China. If Apple have that much resources on hand, yet still clinging on to China for most of their manufacturing despite the increasing cost over the last decade or so, I wonder how much more painful it will be for smaller companies.
 
Regardless of what people have to say about China, Shenzhen is an engineering and logistical masterpiece.

decentralizing the supply chain does have it's draw backs but I think it'll overall be a net positive. It could seriously cut down on e-waste by encouraging people to hold on to devices longer. I plan on moving to a google pixel so I can run GrapheneOS but there is nothing wrong with my current phone. I actually plan on throwing a new battery in my S21+ and gifting it to my mom.

I also see us stagnating with what our current idea of technology is. There hasn't been really any innovation in phones or laptops for what feels like a decade and display tech is about to peak. OLED and MicroLED are essentially the end-all be all of display tech so our ideas of what new tech constantly needs to become more exotic.

I would are that the need for a centralized world technology manufacturing center is about at an end. We only need cheap stuff when we're buying it constantly. I'd frankly like to buy higher quality products less often.
I'd rather see a focus on software optimization instead of chasing more power every year.

 
Well capitalism in the 70s suggested that the most profitable place for electronic business was Asia. Now the whole capitalism is placed in China, if my "made in China" labels are correct. The only things I see in the west are a few IP businesses like ARM, ASML lithography experts, a few packaging and light manufacturing ones, and software development. Even the Germans manufacture in China... I am exaggerating a bit.
I personally think that it was a bad idea to base decades of development to a social system that is relatively totalitarian. The idea that you can have workers for $150 a month is not true in China anymore. You will be lucky to find people at $1500 on the tech sector. That's not a bad thing in my mind. What is tough though is that the west won't invest hundreds of billions to compete in manufacturing. India maybe could get a small chunk.

Funny thing if you want to set-up a factory in Mexico for example you will need to get machines fabricated in China. I thing that fabrication should be more evenly distributed not for geopolitical reasons but for resiliency, if you have a flood in Shenzhen or Taiwan the whole world will go mad.
 
"China's dominance can partly be quantified. In 2021, the number of organizations in the country that had been audited to confirm best practices in "quality management systems" — ISO certification 9001 — was 426,716, or roughly 42 per cent of the global total. For India the figure was 36,505; for the US, it was 25,561.

"Financial Times: How China Tied its Fortunes to China

"In parts of South China, ISO has become such a feature of major employers that local service companies adopt many of these practices with restaurants and night clubs seeking out ISO certification as well, presumably on the assumption that their patrons appreciate quality"


Sounds like those ISO 9001 numbers might be a wee bit inflated then, if Nightclubs & Restaurants are also getting certified. Even if FT tried to eliminated these instances from their total, that doesn't mean they succeeded in eliminating every company that sought out a 9001 cert, but doesn't actually manufacture anything.
 
One of the worst things Jimmy Carter did, was grant China "most favored" nation status in October 1979,
That was Bill Clinton, in the year 2000. Carter's the one who officially recognized the People's Republic and established diplomatic relations with them.
 
That was Bill Clinton, in the year 2000. Carter's the one who officially recognized the People's Republic and established diplomatic relations with them.
Started with Nixon, then I believe it was Carter that did it the first time, Clinton extended it.
 
Regardless of what people have to say about China, Shenzhen is an engineering and logistical masterpiece.

decentralizing the supply chain does have it's draw backs but I think it'll overall be a net positive. It could seriously cut down on e-waste by encouraging people to hold on to devices longer. I plan on moving to a google pixel so I can run GrapheneOS but there is nothing wrong with my current phone. I actually plan on throwing a new battery in my S21+ and gifting it to my mom.

I also see us stagnating with what our current idea of technology is. There hasn't been really any innovation in phones or laptops for what feels like a decade and display tech is about to peak. OLED and MicroLED are essentially the end-all be all of display tech so our ideas of what new tech constantly needs to become more exotic.

I would are that the need for a centralized world technology manufacturing center is about at an end. We only need cheap stuff when we're buying it constantly. I'd frankly like to buy higher quality products less often.
One of the great problems I noticed about their big cities is air pollution. They really need to push for a gasoline replacement public transport. Shenzhen is indeed a beautiful city but ale one that requires change.
 
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